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IMA EUROSICMA primary and multipack
The line is capable of collecting the products in flat position from the upstream line, put them on edge by means of a stacking system, create portions in a configuration of 2 stacks of 2 biscuits. Directly linked to the flow pack machines there are two dedicated units to fold and seal the cross wings of each flow pack before grouping them and reach the 3 axis Pick & Place. The multipack in flow pack style is composed of 6 single portions with corrugated carton around the portions packs.
IMA Ciemme secondary packaging
Multipack of biscuits arrives from two upstream lines, each one at a rate of 200 per minute. Products are packed in corrugated shipping cases (American type).
Concentrating two single lanes in to one end of line case packer saves space and improves the production flow with ideal handling of the products.
The IMA Ciemme CR loading unit receives the multipacks from the IMA Eurosicma equipment via acceleration belts and convey them to a vertical track collation system that receives and indexes the products. Multipacks are then picked up by dedicated pick up head (vacuum) fitted on a delta robot (40 cycles per minute) and loaded into the RSC shipping case. Once completed, the case is moved to a closing machine to seal the upper flaps (adhesive tape) and then carried it to the palletizing station.
The line comprises different Ciemme equipment including a high-speed case erector (adhesive tape bottom closing) to complete the system.
IMA EUROSICMA primary and multipack
Highlights of the whole line:
Highlights of the Rotary Disc piling systems:
Highlights of the multipack section:
IMA Ciemme secondary packaging
IMA EUROSICMA primary and multipack
Technical Data: To be evaluated according to the request.
IMA Ciemme secondary packaging
Technical Data:
Line Speed |
|
|
Up to 400 multipack/minute |
|
up to 20 cases/minute |
Case size |
500x400x350 |
Amoung the full array solutions in the packaging bakery industry, IMA CIEMME offers an intermittent motion cartoner that ensures the smoothest product handling for this type of application, combined with the safest carton loading.
FUNCTIONAL DESCRIPTION
The solution incorporates high speed feeding and collating of the flow pack (dry pile of biscuits) ready to be loaded into a pre glued cartons. Working with our packaging department, an attractive carton design allowed the customer to offer a new packaging style (re-closable) optimising packaging cost and helping towards the return on investment. The key is a vertical racetrack system at the infeed able to receive products flat and turn them 90° (single, double or triple) in the pocket before they are loaded on edge in their correct formats at the carton-loading station.
The robust, low maintenance, easy cleaning, full visibility design ensures a high operational efficiency and long lifetime resulting in low operational cost. Touch screen controls deliver ease of use and step by step changeover for reliable and repeatable operations thanks to quick release change parts minimising changeover time.
HIGHLIGHTS
Layout |
Modular and specular design, easy access |
Wide Format range |
Wide range of products, patterns and case styles provides flexibility for current and future needs |
Changeover |
Quick, reliable format changeover using customized format kits and spindle adjustments |
Quality |
All bought-in components are sourced from recognized industrial suppliers. |
Highly flexible design |
The modular design allows to load products in single or multiple collations and sideloads them on edge or flat |
TECHNICAL DATA
Line speed |
Input: up to 300 products/minute Output: up to 50 cartons/minute |
Case size |
350x300x80 |
Power required |
Total installed power: 20 Kw |
Compressed Air |
Exercise pressure: 6 bar |
Line weight |
3000 Kg |