Potato Chips
Potato Chips
Descpription:
A variety of snacks based on potato flakes and modified starch
Ingredient list:
Ingredients: Potato flakes, starch, rapeseed oil, sugar. sunflower lecithin, sea salt, sunflower oil, colour (annatto)
Formulation: Recipe 1 (Baked)
| Potato flakes | 100.000 |
| Modified starch | 18.861 |
| Granulated sugar | 7.037 |
| Fat / oil | 3.019 |
| Lecithin | 0.313 |
| Sodium bicarbonate | 0.758 |
| Calcium phosphate | 0.564 |
| Water | 82.500 |
| 213.052 |
Mixing
- Pre-blend at low speed: calcium phosphate, starch, sugar, fat/oil, lecithin, 25% of the potato flakes,
- Add 60% of the water at 50oC and mix.
- Add 33% of the potato flakes and the remaining water and mix.
- Add remaining potato flakes and the soda and mix.
Forming
The dough is sheeted very thin and rotary cut.
Baking
Direct Gas Fired oven with a pre-heated Compound Balanced Weave band. Baking time: 3 minutes.Read more about Biscuit Baking Process.
Formulations for potato snacks
Recipe 2 (Baked and fried)
| Potato flakes | 100.000 |
| Potato starch | 67.773 |
| Salt | 7.500 |
| Emusifier | 2.500 |
| Water | 100.000 |
| 277.773 | |
|
Dry blend: 2 minutes |
|
| Biscuit cutting machine: sheet to final dough thickness 0.7mm Bake at 150oC for 2 minutes. Fry in vegetable oil at 190oC |
Recipe 3 (Baked and fried)
| Potato flakes milled | 100.000 |
| Potato starch | 5.307 |
| Salt | 0.514 |
| Blend of Glyceryl Monooleate / sunflower oil | 1.541 |
| Water | 63.700 |
| 171.062 | |
|
Bake: 3 minutes |
Recipe 4 (Baked and fried)
| Flour | 100.000 |
| Masa flour | 38.461 |
| Modified starch | 7.308 |
| Rice flour | 15.385 |
| Salt | 3.077 |
| Emulsifier | 1.538 |
| Water | 67.307 |
| 233.076 | |
| Dry blend for 2 minutes Add water, mix 2 minutes slow, 1.5 minutes fast Sheet dough to 1.0mm thick and gauge to 6mm Bake for 2minutes at 100oC Fry in vegetable oil at 190oC |
Recipe 5
| Ingredients by mixing stages | |
| Stage 1 | |
| Calcium acid phosphate | 0.566 |
| Corn starch | 18.865 |
| Granulated sugar | 7.040 |
| Potato flakes | 23.700 |
| Vegetable oil | 3.021 |
| Lecithin | 0.313 |
| Mix 1 minute at low speed | |
| Stage 2 | |
| Water at 60oC | 47.400 |
| Mix 1 minute at low speed Mix 1 minute at high speed |
|
| Stage 3 | |
| Potato flakes | 33.654 |
| Water at 60oC | 35.076 |
| Mix 1 minute low speed and 0.5 minute at high speed | |
| Stage 4 | |
| Potato flakes | 42.660 |
| Sodium bicarbonate | 0.758 |
| Mix 8 minutes (approx.) at low speed Dough temperature 40-44oC Rest dough for 50 minutes |
|
| 213.053 |
Munchies potato snacks
Description
Small snack size biscuits with potato powder, oil sprayed and topped with salt and vinegar.
Formulation for Munchies
| Flour | 100.000 |
| Potato powder | 23.080 |
| Dried gluten powder | 3.077 |
| Sugar | 0.923 |
| Fat | 19.230 |
| Skimmed milk powder | 3.462 |
| Salt | 3.077 |
| Glycerol monostearate | 2.770 |
| White pepper | 0.058 |
| Meat flavour | 0.385 |
| Baking powder | 0.038 |
| Lactic acid | 0.135 |
| Water | 46.000 |
| 202.235 |
Mixing
- All ingredients except potato powder, lactic acid, baking powder and water. Blend for 1 min.
- Add lactic acid and 75% of water. Mix for 5 mins.
- Add baking powder dissolved in water. Mix for 2 mins.
- Add potato powder. Mix 3 mins.
- Add remaining water. Mix 15 mins.
Standing time
15mins.
Forming
Laminator and cutting machine
Baking
Baking time: 3.45 mins.
Temperatures: 225 / 240 / 200 / 175 oC
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