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Biscuit, Cookie and Cracker Production
Modelling of biscuit checking phenomenon using speckle interferometry and semi-coupled finite element techniques

We have taken an advanced optical technique known as speckle interferometry and applied it to study the very small deformations that evolve when a biscuit is exposed to the room environment after baking.

 

For almost a century, manufacturers have tried to understand and predict the appearance of small hair-like cracks in biscuits and crackers, a phenomenon known as checking. The crack development makes the biscuit weak, making it more susceptible to breakage under the application of small loads. At Loughborough University we have taken an advanced optical technique known as speckle interferometry and applied it to study the very small deformations that evolve when a biscuit is exposed to the room environment after baking.

Speckle interferometry is a very sensitive and non-contacting technique for measuring surface displacements and has two major advantages over more commonly used methods:

  1. strains can be detected at a far higher sensitivity (down to 2 x 10-6) than previously accessible and
  2. the method is a whole-field technique, enabling observation of the development of strain distributions caused by moisture migration after baking.

The application of optical techniques such as speckle interferometry to food materials is highly novel and this work represents one of its first applications in food industry. For biscuits exposed to step changes in humidity, initial strain rates of up to 10-5 min-1 were measured, which decreased as the moisture content approached equilibrium, leading to an accumulated strain of ~ 10-2 after 48 hours. Under these conditions, a homogeneous, isotropic strain distribution was observed. The strain measurements that have resulted from this work are the most sensitive and first whole-field measurements yet made of strains in biscuits. The data were used to calculate the hygroscopic expansion coefficient, which provides the necessary constitutive link between strain and biscuit moisture content needed to model biscuit checking.

Some other material properties of semi-sweet biscuits including the moisture diffusion coefficient, failure stress, strain and bending modulus were also determined from experimental measurements. Moisture diffusion coefficients were determined from moisture uptake plots obtained when biscuits were subjected to step changes in humidity. At relatively low moisture contents the diffusion coefficient increased with increasing moisture. However, this increase plateaus beyond moisture content of about 6%, irrespective of fat content. Mechanical and fracture properties were measured using 3-point bending tests. All showed considerable variation over the moisture content range of 4-12%.

The knowledge of these material properties was used as an input to a finite element model of biscuit behaviour developed at Loughborough. The model is a semi-coupled analysis that first predicts moisture diffusion within a biscuit, based on a measured initial distribution, with external humidity as a boundary condition. The model then calculates the stress and strain in the biscuit due to the change in this distribution. The model incorporates the non-linear dependence of the material properties on field variables. It has been tested for semi-sweet biscuits, a European type commonly affected by checking. The model shows that, at low relative humidities, the rim of the biscuit expands and the centre contracts.

The expansion is caused by the uptake of moisture at the rim, which is initially dry after baking, and the contraction is due to loss of moisture from the more moist centre. The finite element predictions were validated by actual measurements of strains in freshly baked biscuits using speckle interferometry. Experiments using a range of storage conditions enable us to conclude that it is the presence of moisture gradients, in combination with a low environmental relative humidity, which increases the chances of checking. These results will aid biscuit manufacturers in the development of more effective strategies to avoid the damaging phenomenon of checking, enabling consumers to benefit from fewer broken biscuits.


Sources:

Q SALEEM1, R D Wildman1, J M Huntley1 and M B Whitworth2
1 Wolfson School of Mechanical and Manufacturing Engineering, Loughborough University, Loughborough, LE11 3TU, UK
2 Campden & Chorleywood Food Research Association, Chipping Campden, GL55 6LD, UK

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